Breaking the Corrosion Cycle: Stainless Steel Solutions for Coastal Councils

Breaking the Corrosion Cycle: Stainless Steel Solutions for Coastal Councils

Australian Coastal Council Conference 2025

SSWM was proud to present at the Australian Coastal Council Conference 2025 in collaboration with Northern Beaches Council, Special Projects Officer, Adam Burrowes

Presentation Topic:
Using Sustainable Materials and Long-Lasting 316 Grade Stainless Steel Fencing to Stabilise and Restore Dunes Along Sydney’s Northern Beaches.

Our presentation showcased the award-winning Curl Curl Beach case study, where stainless steel fencing has played a pivotal role in long-term dune restoration and coastal protection. The project demonstrates how smart material selection can deliver lasting environmental and community benefits.

At SSWM, we’re committed to developing durable, sustainable solutions that empower councils to invest in long-term resilience. By working closely with local governments, we help extend the life of public assets through the strategic use of stainless steel.

Curl Curl Beach Strong Lock Fencing

Stainless steel supports key standards:

  • Asset Management (ISO 55000)
  • Occupational Health & Safety (ISO 45001)
  • Environmental Management (ISO 14001)

 

With significantly lower maintenance and replacement costs, stainless steel offers a lower total cost of ownership. Making stainless steel a smart and sustainable choice for coastal infrastructure.

We’re excited to share our insights below and look forward to continuing our support for councils building a more resilient and sustainable future.

Introduction – Why Corrosion Matters for Coastal Councils

The Hidden Cost of Corrosion

Corrosion costs Australia over $30 billion annually, accounting for 2–3% of GDP. This occurs within 10 kilometres of our shoreline. For coastal councils, this silent threat undermines their infrastructure, safety and long-term planning.

Curl Curl Beach Case Study

SSWM’s stainless steel fencing project at Curl Curl Beach has withstood harsh coastal conditions for over 6 years, without signs of corrosion. This success story highlights the power of material choice in asset longevity.

Curl Curl Beach Coastal Fencing Then 2019 Now 2025”

Understanding Corrosion Zones and Material Chemistry

Corrosion Zones (AS 4312 & ISO 9223)

From C1 (dry indoor) to CX (extreme offshore), knowing your corrosion zone is essential. Curl Curl Beach was reassessed from C5 to CX due to its proximity to surf and wind exposure.

Corrosion Zone Definitions

As per ISO 9223

Corrosion

Zone

Environment

Description

CX

Ocean / Offshore

C5

Surf Seashore

C4

Calm Seashore

C3

Coastal / Industrial

C2

Arid / Inland

C1

Dry


Simplified image displaying the most common corrosivity zones in Australia and the typical distance from the coast where they extend.

Image displaying the most common corrosivity zones in Australia
Source: Galvanizers Association of Australia

Why Materials Corrode

Corrosion is an electrochemical reaction. Chlorine ions, moisture and temperature accelerate this process. Zinc coatings offer temporary protection, but once compromised, base metals corrode rapidly.

When one wire fails the entire fence stops being an effective barrier.

Coastal Fencing Rusted and Failing

Stainless Steel vs. Traditional Coatings

Zinc Coating Limitations

Galvanised fencing at Curl Curl Beach showed rust within 2 years and structural failure by year 7. Zinc coatings are vulnerable to damage during installation and offer limited lifespan in CX zones.

Stainless Steel Advantages

Grade 316 stainless steel, chosen for its molybdenum-enhanced corrosion resistance, offers:

  • Asset life 3x longer than coated carbon steel
  • No need for re-coating
  • Excellent mechanical properties
  • Sustainability and recyclability

Whole-of-Life Cost Comparison

Griffith University Study

Griffith University in collaboration with Gold Coast Council wrote a report: A Whole of Life Cost Comparison and Cost Benefit Analysis For Steel Structures Constructed in the Foreshore zone.  

A 50-year cost analysis comparing painting, epoxy, galvanising and stainless steel found:

  • Stainless steel had the lowest lifecycle cost
  • Coated systems required multiple maintenance cycles
  • Stainless steel required minimal maintenance

Financial and Environmental Benefits

Stainless steel reduces long-term costs, environmental impact and operational disruptions. It aligns with ISO 55000 asset management standards and sustainability goals.

Community and Environmental Impact

Beyond the Fence

The stainless steel solution at Curl Curl Beach enabled:

  • Improved foreshore management
  • Flora and fauna regeneration
  • Community engagement and pride

Community planting day at Curl Curl Beach.

community planting day

Award-Winning Innovation

SSWM were delighted and honoured that our commitment to innovation was recognised at the prestigious 2024 Stainless Steel Industry Awards hosted by World Stainless, in the Market Development category with a Bronze Medal for
SSWM Strong Lock Case Study– Curl Curl Beach, Northern Beaches, NSW

Applications for Coastal Councils

Stainless Steel Product Range

Material Selection Guidance

Stainless steel should be considered for any steel infrastructure within 5 km of the coast with asset life expectations beyond 7 years.

Final Takeaways

Questions for Your Council

  • What is the corrosion zone of your asset?
  • What is the required asset life?
  • Have you considered the whole-of-life cost?

A Legacy of Durability

As councils build for future generations, stainless steel offers a sustainable, long-lasting solution for infrastructure in a sustainable manner.

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